Staff Engineer, Tool Design (R4967)

<div><span data-contrast="auto">Shield AI is a venture-backed defense-tech company with the mission of protecting service members and civilians with intelligent systems. Its products include Hivemind autonomy software, V-BAT and X-BAT&nbsp;aircraft, and Aechelon simulation and synthetic reality technologies. With offices and facilities across the U.S., Europe, the Middle East, and Asia-Pacific, Shield AI’s technology actively supports operations worldwide. For more information, visit&nbsp;</span><a rel="noreferrer noopener" href="https://shield.ai/"><span data-ccp-charstyle="Hyperlink">www.shield.ai</span></a><span data-contrast="auto">. Follow Shield AI on&nbsp;</span><a rel="noreferrer noopener" href="https://www.linkedin.com/company/shield-ai"><span data-ccp-charstyle="Hyperlink">LinkedIn</span></a><span data-contrast="auto">,&nbsp;</span><a rel="noreferrer noopener" href="https://x.com/shieldaitech"><span data-ccp-charstyle="Hyperlink">X</span></a><span data-contrast="auto">,&nbsp;</span><a rel="noreferrer noopener" href="https://www.instagram.com/shield_ai"><span data-ccp-charstyle="Hyperlink">Instagram</span></a><span data-contrast="auto">, and&nbsp;</span><a rel="noreferrer noopener" href="https://www.youtube.com/@Shield_AI"><span data-ccp-charstyle="Hyperlink">YouTube</span></a><span data-contrast="auto">.</span><span data-ccp-props="{&quot;335559685&quot;:720}">&nbsp;</span></div><div><br></div><div><strong style="font-size: 18px;">Job Description:</strong></div> <div>The Senior Tool Design Engineer brings 7+ years of experience developing production tooling for complex aerospace systems. This role owns tooling throughout its lifecycle (concept, design, analysis, release, fabrication, and prove-out) ensuring safe, repeatable, first-time-right assembly. You will work cross-functionally with Manufacturing, Quality, and Safety to deliver robust tooling that supports pilot builds through rate production.&nbsp;</div><h3>What you'll do:</h3> <li>Translate GD&amp;T, key characteristics, and CTQs into tooling requirements (datums, locators, clamps, tolerances, ergonomics, ESD/FOD controls).&nbsp;</li> <li>Design assembly jigs, drill/bond fixtures, composites molds &amp; trim fixtures, go/no-go gauges, lifting/handling carts, and protective tooling using CATIA/NX/SolidWorks.&nbsp;</li> <li>Conduct FEA and hand calculations to confirm stiffness, clamp loads, safety factors, and ergonomics.&nbsp;</li> <li>Generate complete Tool Design Packages including 3D models, 2D drawings with GD&amp;T, BOM, torque/fastener specs, materials/finishes, lifting points, and safety labeling.&nbsp;</li> <li>Lead design reviews with ME, Quality, Safety, and Launch teams; perform human-factors evaluations.&nbsp;</li> <li>Manage tool fabrication , oversee NCR/ECR resolution, and support shop-floor prove-out.&nbsp;</li> <li>Develop Tool Setup &amp; Care Instructions, PM plans, and inspection checklists.&nbsp;</li> <li>Support First Article activities including CMM/laser-tracker alignment, gage strategy, and dimensional validation.&nbsp;</li> <div><strong>Tools &amp; Skills</strong>&nbsp;</div> <li>CATIA / NX / SolidWorks, 3DEXPERIENCE / Teamcenter, FEA tools, GD&amp;T, metrology fundamentals, supplier manufacturing processes.&nbsp;</li> <h3>Required qualifications:</h3> <li>7+ years of experience in tooling design, mechanical design, or manufacturing engineering.&nbsp;</li> <li>Bachelor’s degree in Mechanical, Aerospace, Industrial, Mechatronics, or related engineering field.&nbsp;</li> <li>Experience in prototype manufacturing in a startup or rapid-growth environment.&nbsp;</li> <li>Strong understanding of manufacturing processes, including machining, composites, avionics and/or assembly.&nbsp;</li> <li>Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities</li> <h3>Preferred qualifications:</h3> <li>Knowledge of quality standards, such as AS9100 or ISO 9001.&nbsp;</li> <li>Familiarity with advanced manufacturing technologies, such as additive manufacturing or automation systems.&nbsp;</li> <li>Strong project management skills, including experience managing multiple priorities and deadlines.&nbsp;</li>